Tyres to Liquid Fuel & Carbon Black

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    Extracting Value from Tyre Waste,
    Efficiently, Cleanly, and at Scale

    Discarded tyres are one of the most persistent waste challenges globally. While hard to dispose of, and often left in massive piles, they pose fire risks and environmental harm. Technotherm's advanced pyrolysis systems provide a sustainable, profitable, and sustainable solution — converting whole tyres into diesel, carbon black, and recyclable steel, with no pre-processing needs, with no pre-processing losses, and fully automatic operations. Our systems are engineered for simplicity, efficiency, and long-term impact.

    How it Works

    Whole tyres, up to 4 meters in diameter, are loaded directly into the system. Through a controlled, low-temperature pyrolysis process, tyres are thermally decomposed in the absence of oxygen.

    Whole used tyres ready for processing
    Used Tyre
    Tyre residue with recovered steel wire
    Residue + Tyre
    Recovered recyclable steel wire
    Wire
    Recovered carbon black residue
    Residue = Carbon Black
    Raw pyrolysis oil sample in a measuring beaker
    Raw Oil

    Whole tyres up to 4m in diameter are loaded directly — no shredding needed.

    Controlled low-temperature pyrolysis breaks down tyres without oxygen.

    Recyclable steel wire is separated and recovered for resale.

    Carbon black is recovered for reuse in rubber, inks, and industrial applications.

    Pyrolysis oil is produced and refined into diesel and naphtha.

    System Performance at a Glance

    Input Capacity:1,200 kg/hr
    Fuel Output:600 l/hr
    Carbon Black Recovery:27% ton/month
    Steel Recovery:15% ton/month
    Fuel Purity:< 50 ppm sulfur
    Operation:Automatic, off-grid capable
    Uptime:Guaranteed 95%
    Key Benefits

    Key Benefits

    • No Shredding Needed

      Save energy and time by processing whole tyres directly, up to 4m in size.

    • Valuable Output Streams

      Unlock multiple revenue-generating byproducts from a single feedstock.

    • Proven Tech, Minimal Maintenance

      Built with industrial reliability in mind, ensuring low downtime and low ops costs.

    • Zero Harmful Emissions

      Designed to meet or exceed environmental compliance standards worldwide.

    • Adaptable for Global Use

      Suitable for deployment in urban, rural, or remote-like sites.

    Ideal Use Cases

    Municipal and regional tyre recycling programs

    Municipal and regional tyre recycling programs

    Support large-scale municipal tire recycling programs with clean, safe and scalable technology. Our systems can be mounted to municipalities seeking sustainable solutions.

    Independent waste-to-fuel operators

    Independent waste-to-fuel operators

    Empower private operators who have large tyre stockpiles for collection. Our turnkey solutions prove turn-around for investments, ensuring the system is cost-neutral within 24 months.

    Tyre manufacturers seeking closed-loop solutions

    Tyre manufacturers seeking closed-loop solutions

    Close the loop on tire production at a recycled rubber level. Gain pyrolysis oil for reuse in tire manufacturing, carbon black for reinforcing rubber, and steel for recycling.

    Export operations and pyrolysis oil

    Export operations and pyrolysis oil

    Serving the growing global demand for alternative fuel. Our high-capacity plants process 1,000+ tires daily with output specifications meeting international standards.

    From Waste to Resource, Responsibly

    Our tyre-to-fuel systems don't just eliminate a major environmental threat — they create value from what was once considered landfill-bound. Whether you're looking to clean up existing tyre stockpiles or establish a new green fuel facility, Technotherm provides the technology and expertise to make it viable.